2003 HD Softail Service Repair Manual

Covers 2003 Softail Models

• 2003 FXST/FXSTI Softail Standard
• 2003 FXSTB/FXSTBI Night Train
• 2003 FXSTS/FXSTSI Springer Softail
• 2003 FLSTF/FLSTFI Fat Boy
• 2003 FXSTD/FXSTDI Softail Deuce
• 2003 FLSTS/FLSTSI Heritage Springer
• 2003 FLSTC/FLSTCI Heritage Softail Classic

Pages: 864
Format: PDF
File size: 35mb
Compatibility: Windows/Mac/Tablet/Smartphone

This download includes TWO high resolution, searchable, and printable PDF manuals: the 2003 Softail Service Manual and 2003 Softail Electrical Diagnostics Manual. This set of manuals covers complete OEM service, troubleshooting and maintenance information. The manuals are written for professional and DIY mechanics, and contain detailed technical data, specifications, illustrations, photos and procedures required to correctly service the motorcycle.

Topics

Maintenance

• Maintenance Tables
• Maintenance Procedures
• Adjustments
• Lubricants
• Fuel and Oil Filters
• Air Cleaner
• Torque Values

Chassis

• Specifications
• Wheels and Tires
• Alignment
• Brake System (including bleeding)
• Forks
• Front and Rear Suspension
• Handlebars
• Steering
• Cables
• Seat
• Fenders
• Exhaust
• Windshield
• Accessories
• Torque Values

Engine

• Specifications
• Removal and Installation
• Top End Overhaul
• Bottom End Overhaul
• Sub-assembly Service and Repair
• Torque Values

• Specifications
• Troubleshooting
• Carburetor
• EFI System
• Air Cleaner
• Vacuum Operated Fuel Valve
• Fuel Tank
• Fuel Pump
• Evap System
• Exhaust System
• Torque Values

Drive

• Specifications
• Chain And Sprockets
• Clutch
• Secondary Drive Belt And Sprockets
• Primary Chaincase
• Torque Values

• Specifications
• Transmission Assembly
• Transmission Case
• Shifter Linkage
• Clutch Release Cover
• Main Drive Gear
• Torque Values

Electrical System

• Specifications
• Bulbs
• ECM
• Sensors
• Ignition Coil
• Spark Plugs/Spark Plug Cables
• Alternator
• Starter
• Voltage Regulator
• Battery
• Lighting
• Switches
• Fuses and Relays
• Horns
• Gauges/Instruments
• Wiring Harnesses And Cables
• And Much More…

Electrical Diagnostics

• DTC Codes
• Starting & Charging Diagnostics
• Gauges, Instruments and Speedometer Diagnostics
• TSM & TSSM
• Engine Management Diagnostics
• Electrical Connectors
• Wiring Diagrams

Special Tools