2002 HD Softail Service Repair Manual

Covers 2002 Softail Models

• 2002 FXST/FXSTI Softail Standard
• 2002 FXSTB/FXSTBI Night Train
• 2002 FXSTS/FXSTSI Springer Softail
• 2002 FLSTF/FLSTFI Fat Boy
• 2002 FXSTD/FXSTDI Softail Deuce
• 2002 FLSTS/FLSTSI Heritage Springer
• 2002  FLSTC/FLSTCI Heritage Softail Classic

Pages: 940
Format: PDF
File size: 36mb
Compatibility: Windows/Mac/Tablet/Smartphone

This download includes TWO high resolution, bookmarked, searchable, and printable manuals: the 2002 Softail Service Manual and 2002 Softail Electrical Diagnostics Manual. With complete OEM service, troubleshooting, and maintenance information for the 2002 HD Softail, any owner or mechanic can correctly work on the bike. Detailed technical data, specifications, illustrations, photos, and procedures required to correctly service the motorcycle are covered.

Topics:

Maintenance

• Maintenance Tables
• Maintenance Procedures
• Adjustments
• Lubricants
• Fuel and Oil Filters
• Air Cleaner
• Torque Values

Chassis

• Specifications
• Wheels and Tires
• Alignment
• Brake System (including bleeding)
• Forks
• Front and Rear Suspension
• Handlebars
• Steering
• Cables
• Seat
• Fenders
• Exhaust
• Windshield
• Accessories
• Torque Values

Engine

• Specifications
• Removal and Installation
• Top End Overhaul
• Bottom End Overhaul
• Sub-assembly Service and Repair
• Torque Values

• Specifications
• Troubleshooting
• Carburetor
• EFI System
• Air Cleaner
• Vacuum Operated Fuel Valve
• Fuel Tank
• Fuel Pump
• Evap System
• Exhaust System
• Torque Values

Drive

• Specifications
• Chain And Sprockets
• Clutch
• Secondary Drive Belt And Sprockets
• Primary Chaincase
• Torque Values

• Specifications
• Transmission Assembly
• Transmission Case
• Shifter Linkage
• Clutch Release Cover
• Main Drive Gear
• Torque Values

Electrical System

• Specifications
• Bulbs
• ECM
• Sensors
• Ignition Coil
• Spark Plugs/Spark Plug Cables
• Alternator
• Starter
• Voltage Regulator
• Battery
• Lighting
• Switches
• Fuses and Relays
• Horn
• Gauges/Instruments
• Wiring Harnesses And Cables
• And Much More…

Electrical Diagnostics

• DTC Codes
• Starting & Charging Diagnostics
• Gauges, Instruments and Speedometer Diagnostics
• TSM & TSSM
• Engine Management Diagnostics
• Electrical Connectors
• Wiring Diagrams

Special Tools